No page 11:66a only summary |
Content |
No page 11:66a only summary Page 11:66 Fault-tracing Page 11:67 Fault-tracing Page 11:68 Type designations Page 11:69 Specifications Page 11:70 Specifications Page 11:71 Specifications Page 11:72 Specifications Page 11:73 Specifications Page 11:74 Specifications |
Page 11:66 Fault-tracing |
(starter motor cannot crank engine at normal speed or starter motor does not function at all) | |
Possible faultPoorly charged battery or flat battery.Poor contact at the battery or starter motor connections. Fault in starter motor. Fault in ignition switch. |
ActionHand in the battery to charge station for charging or fit a newbattery. The car may possibly be started by towing or with the help of an auxiliary battery (but find out the reason why the battery is flat). Clean the cable terminals and tighten up the pole shoes and all connections. Let a Volvo workshop carry out repairs. |
(althoug the starter motor cranks engine at normal speed) | |
Engine does not get any fuel.
Water or dirt in the fuel Fault in ignition system. Fault in injection system. |
Check to see if there is fuel in the tank and check lines up to engine. Check tomake sure that fuses No 5, 7 and 13 are functioning properly (see page 54). Empty and clean the tank. Check spark plugs (electrode gap, cracked insulator, etc.) Check distributor cap for cracks or other damage. Check all electric cables in the ignition system to make sure they are properly connected and that they are clean Check the ingnition coil. Let a Volvo workshop carry out repairs. |
Page 11:67 Fault-tracing |
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Possible faultFault in ignition system.Fault in carburettor in injection system. |
ActionCheck spark plugs.Check distributor cap. Check electric cables in ignition system. Check ignition coil. Let a Volvo workshop carry out repairs. |
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Fault in spark plugs. Fault in carburwttor or in injection system. Exhaust gas recirculation valve leaks. |
Check these. Let a Volvo workshop carry out repairs. Let a Volvo workshop carry out repairs. |
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Clogged air cleaner. Clogged fuel filter. Faulty firing. Exhaust gas recirculation valve does not function. |
Check air cleaner. Replace fuel filter. (Carburettor engine clean filter) Check. Let a Volvo workshop carry out repairs. |
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Leakage in fuel system. Poor spark plugs. Clogged air cleaner. Fault in carburettor or in injection system |
Put right. Check and if necessary replace spark plugs. Check air cleaner, replace if necessary. Let a Volvo workshop carry out repairs. |
Page 11:68 Type designations |
Type designationsIn all correspondence with the dealer con-cerning your vehicle and when ordering parts, always quote type designation, chassis and engine number. 1 Type and model year designation as well as chassis number: Stamped on right door pillar and on plate mounted on stay for rear boot wall. 2 Vehicle type designation: Front wing (inner side). 3 Type designation, serial number and part number of engine: Stamped on engine left-hand side 4 Type designation, serial number and part number: a Manual gearbox: underneath the gearbox. b Automatic transmission: on left-hand side. 5 Final drive reduction ratio, part number and serial number: On a transfer on the left hand side of final drive. 6 Service plate Situated on rear edge of right-hand front door. Contains information about certain components in the car as well as the code designation for color and upholstery. |
Page 11:69 Specifications |
New measuring unitsThe new SI-units included in the specifica-tions on the following pages. The former units are also included but inbrackets. Those new units which concern this manual are the fol- lowing: kW - kilowatt, uit of power previous unit h.p. (horsepower) Nm - Newtonmetre, unit of torque previous unit kpm (kilopondmetre0 r/s - Rev/sec, uit of speed previous unit rpm (revs per minute) kPa - kilopascal, unit of pressure (fluids, gases) previous unit kp/cm² (kiloponds per square centimetre) |
Measurments and weights | |
Length Width Height Wheelbase Track, front Track, rear Turning circle Kerb weight (depending on type) Permissible load (with driver) Permissible total weight Max. axle pressure, front Max. axle pressure, rear Max. roof load Max. trailer weight |
488 cm (192.0") 171 cm (67.2") 137 cm (54.0") 265 cm (104.3") 143 cm (56.3") 136 cm (53.3") 9,8 m (32 ft.) 1420-1490 kg (3125-3280 lb.) 410-480 kg (900-1055 lb.) 1900 kg (4180 lb.) 930 kg (2045 lb.) 990 kg (2180 lb.) 100 kg (220 lb.) 1500 kg (3300 lb.) |
Capacities | ||
Fuel tank Cooling system Engine oil, incl. filter excl. filter Gearbox oil, 4-speed with overdrive (M46) automatic transmission (BW55) Final drive oil Power-assisted steering gear |
Litres 60.0 10.9 6.5 6.0 2.3 6.5 1.6 1.2 |
UK gal 13.2 2.4 pints 11.5 10.5 4.0 11.5 2.8 2.1 |
Page 11:70 Specifications |
LUBRICANTS | |||||
Temperature range 1) |
litres (UKpint) | ||||
(86°F) |
and -10°C (86°F and 14°F) |
(14°F) | |||
ENGINE |
For service SE For service SE |
SAE 20 W-50 see note 3 |
(6.0=10.5 excl. filter) | ||
GEARBOX (manual) 4-speed with overdrive (M46) |
2.3 (4.0) |
AUTOMATIC TRANSMISSION | |||
FINAL DRIVE 2) | CARBURETTOR | CLUTCH | POWER-ASSITED STEERING | BRAKE SYSTEM |
Page 11:71 Specifications |
ENGINEFluid-cooled petrol engine.6-cylinder V-engine with 90° angle. Aluminium cylinder block with cast iron, replaceable wet liners. Aluminium cylinder head has separate inlet and outlet channels. Overhead camshafts. Lubrication via a gear pump from the crankshaft. Oil filter of the full-flow type Fuel system with fuel injection. Sealed, overpressure, cooling system. Breakerless electronic ignition system. | ||
Type
Output DIN |
B27E
104 kW at 95 r/s |
B27E
109 kW at 95 r/s |
Type designationOutput DINTorque DIN Number of cilinders Bore Stroke Capacity Compression ratio Valve clearance cold engine, intake exhaust |
B27A92 kW at 88 r/s(125 hp at 5250 r/min) 196 Nm at 50 r/s (20.0 kgf m=142 lbf at 3500 r/min) 6 88 mm (3.4645") 73 mm (2.8740") 2,66 dm³/litres (162.3 cu.in.) 8.7:1 0.10-0.15 mm (0.0039-0.0059") 0.25 - 0.30 mm 0.0100-0.0120") |
Cooling system | |
Type Thermostat, starts opening at Thermostat, fully open at Fan belts |
Sealed overpressure 87° (189°F) 97° (206°F) HC-38-1120 (two) |
Fuel System | |
Type |
Fuel injection according to CI-system. (B27E) or SU-HIF6 Carburettor (B27A) |
Page 11:72 Specifications |
Ignition system | |
Firing order Ignition setting Stroboscope setting (vacuum governor disconnected) Spark plugs**** electrode gap tightening torque Distributor, direction of rotation |
1-6-3-5-2-4 10° B.T.D.C. at 12-13 r/s (700-800 U/min) Volvo P/N 27 35 41 (Champion BN9Y*)*** 0,6 - 0,7 mm (0.028-0.032") 17,5 - 20 Nm (1,8 - 2,0 kgf m= 13-14 lbf ft) Clockwise |
* or corresponding **** Must not be removed when engine is hot *** For B27E, countries except Sweden/Australia: Champion BN7Y or corresponding. | |
Electrical system | |
12-volt system with voltage-controlled alternator. Single-pole system where chassis and engine frame are used as conductors. Negative pole connected to chassis. | |
Voltage Battery, Type capacity electrlyte, specific gravity recharged at Alternator, max. output max. current Starter motor, output |
12 Volt Noack 12H70B op* 70 Ah 1,28 1,21 980 W 70 A 1,1 kW (1,5 hp) |
Bulbs, 12 VoltsHeadlamps Day running lights, front Dir. indicator, front rear Rear lights Brake lights Reversing lights Rear foglights Number plate light Courtesy light Spot light Engine compartment light Boot light Glove compartment light Instrument panel light Lighting, control panel automatic transmission seat belt lock ashtray, rear Warning lights, battery charging oil pressure parking brake brake failure bulb failure overdrive Other lights, seat belts dir. indicators main beams choke rear foglights hazard warning lights heated rear window |
Power60/55 W 21/5 W 21 W or 32 cp 21 W or 32 cp 21 W or 4 cp 21 W 21 W 21 W 4 W 5 W 4 W 15 W 15 W 2 W 2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W 1,2 W |
SocketH4 BAY 15 d** Ba 15 s** Ba 15 s** Ba 15 s** Ba 15 s** Ba 15 s** Ba 15 s** S 8.5 BA 9 s S 8,5 S 8,5 Ba 9 s Ba 9 s Ba 7 s W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d BA 9 2 W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d W 1.8 d |
Anzahl2 2 2 2 2 4 1 1 2 4 2 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 |
* * Note! Volvo long lifetime bulbs. We recommend use of same type when changing since these bulbs last 3 times longer than ordinary car bulbs. |
Page 11:73 Specifications |
POWER TRANSMISSIONSingle, dry disc clutch, mechanically operated by a wire (hydraulical-ly operated clutch on cars with r-h drive). Fully synchronized 4-speed gearbox with floor-mounted gear lever. Overdrive on certain models. Alternatively, fully automatic transmission consisting of a hydraulic torque converter and planetery gearbox. Hypoid-type final drive. Limited slip differantial as optional equipment. Transmission | ||
Type designation Reduction 1 st gear 2nd gear 3rd gear 4th gear Overdrive Reverse |
M46
3.71:1 2.16:1 1.37:1 1.00:1 0.80:1 3.68:1 |
BW55 (aut)
2.45:1 1.45:1 1.00:1 - - 2.21:1 |
Final drive | ||
Reduction | 3.73:1 | 3.54:1 |
Speed in km/h (mile/h) 17 r/s | ||||||||||||||||
Transmission Final drive red. 1st gear 2nd gear 3rd gear 4th gear Overdrive Reverse |
M46 3.73:1 8.3 (5.2) 14.3 (9.00 22.5 (14.0) 30.8 (19.3) 38.5 (24.0) 8.4 (5.3) | |||||||||||||||
Note that these values are hypothetical values. They can vary in prac- tice due tosuch factors as tyre pressure or the degree of waer on tyres. recommended minimum and maximum speeds, km/h (mile/h)
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Page 11:74 Specifications |
FRONT ENDMcPherson type and strut suspension. Shock absorbers housed in strut casing. Rack and pinion steering. On some models with power assistance. Safety-type steering column. Front wheel alligment The alignment valuees apply to an unladen car but include fuel, coolant and spare wheel. | ||||||||||||||||||
Toe-in Camber |
1,5 - 4,5 mm (0,06 - 0.18") +1 to 1½° | |||||||||||||||||
WHEELS AND TYRES Tyre pressure 100 kPa=1 kgf/cm²= 14.2 psi | ||||||||||||||||||
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TOOL KIT The tool kit contains: Box spanners for wheel nuts and sparks plugs Box spanner lever Phillips srewdriver/ srewdriver open-end spanners (2) |